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Author: Möbelfertigung

“All-Time High” with Half a Million Robots Installed in one Year

The new World Robotics report shows an all-time high of 517,385 new industrial robots installed in 2021 in factories around the world. This represents a growth rate of 31% year-on-year and exceeds the pre-pandemic record of robot installation in 2018 by 22%. Today, the stock of operational robots around the globe hits a new record of about 3.5 million units.

“The use of robotics and automation is growing at a breathtaking speed,” says Marina Bill, President of the International Federation of Robotics. “Within six years, annual robot installations more than doubled. According to our latest statistics, installations grew strongly in 2021 in all major customer industries, although supply chain disruptions as well as different local or regional headwinds hampered production”.

Asia, Europe and the Americas – overview:

Asia remains the world’s largest market for industrial robots. 74% of all newly deployed robots in 2021 were installed in Asia (2020: 70%).

Installations for the region´s largest adopter China grew strongly by 51% with 268,195 units shipped. Every other robot installed globally in 2021 was deployed here. The operational stock broke the 1-million-unit mark (+27%). This high growth rate indicates the rapid speed of robotization in China. 

Japan remained second to China as the largest market for industrial robots. Installations were up 22% in 2021 with 47,182 units. Japan’s operational stock was 393,326 units (+5%) in 2021.

After two years of declining robot installations in all major industries, numbers began growing again in 2021. Japan is the world´s predominant robot manufacturing country: Exports of Japanese industrial robots achieved a new peak level at 186,102 units in 2021.

The Republic of Korea was the fourth largest robot market in terms of annual installations, following the US, Japan and China. Robot installations increased by 2% to 31,083 units in 2021. This followed four years of declining installation figures. The operational stock of robots was computed at 366,227 units (+7%).

Europe: Robot installations in Europe were up 24% to 84,302 units in 2021. This represents a new peak. Demand from the automotive industry was steady, while demand from the general industry was up by 51%. Germany, which belongs to the five major robot markets in the world, had a share of 28% of total installations in Europe. Italy followed with 17% and France with 7%.

The number of installed robots in Germany grew by 6% to 23,777 units in 2021. This is the second highest installation count ever recorded, following the peak caused by massive investments from the automotive industry in 2018 (26,723 units). The operational stock of robots was calculated at 245,908 units (+7%) in 2021. Exports of industrial robots from Germany were up 41% to 22,870 units, exceeding the pre-pandemic level.

Italy is the second largest robot market in Europe after Germany. The main growth driver between 2016 and 2021 was the general industry with an annual average growth rate of 8%.

The operational stock of robots was computed at 89,330 units (+14%) in 2021. The 2021 results were driven by catch-up effects and earlier purchases due to a reduction of tax credits in 2022. This created a 65% increase of robot installations to a new record level of 14,083 units in 2021.

The robot market in France ranked third in Europe in 2021 regarding annual installations and operational stock, following Italy and Germany. In 2021, robot installations increased by 11% to 5,945 units. The operational stock of robots in France was calculated at 49,312 units, a 10% increase over the previous year.

In the United Kingdom, industrial robot installations were down by 7% to 2,054 units. The operational stock of robots was calculated at 24,445 units (+6%) in 2021. This is less than a tenth of Germany´s stock. The automotive industry reduced installations by 42% to 507 units in 2021.

The Americas: In 2021, 50,712 industrial robots were installed in the Americas, 31% more than in 2020. This is a remarkable recovery from the pandemic dip in 2020 and the second time that robot installations in the Americas exceeded the 50,000-unit mark, with 55,212 units in 2018 setting the benchmark.

New installations in the United States were up by 14% to 34,987 units in 2021. This exceeded the pre-pandemic level of 33,378 units in 2019 but was still considerably lower than the peak level of 40,373 units in 2018. The automotive industry is still by far the number one adopter with 9,782 units installed in 2021. However, demand had been continuously declining for five years (2016-2021). In 2021 installations were down 7% compared to 2020. Installations in the metal and machinery industry surged by 66% to 3,814 units in 2021, putting this industry into second place in terms of robot demand. The plastic and chemical products industry had 3,466 robots (+30%) newly installed in 2021. The food and beverage industry installed 25% more robots, reaching a new peak level of 3,402 units in 2021. The robotics industry offers hygienic solutions that experienced growing demand during the Covid-19 pandemic.

Outlook: Rising energy prices, intermediate product prices and scarcity of electronic components are challenging all branches of the global economy. But order books are full and demand for industrial robots has never been higher. In total, global robot installations are expected to grow by 10% to almost 570,000 units in 2022. The post-pandemic boom experienced in 2021 is expected to fade out in 2022. From 2022 to 2025, average annual growth rates in the medium to upper single-digit range are forecast.

The A to Z for your timber framing needs

From November 16 to 17, Weinmann once again invites you to the annual in-house trade fair at its plant in St. Johann. Technical presentations offer a wealth of knowledge on current market trends such as the construction of multistory buildings and modules. The accompanying exhibition from our partner companies enables direct exchange on the topics of software, fastening units, tools and insulation solutions. At the industry conference for timber construction, there are also plenty of opportunities to make contact and exchange ideas and information with experts from Weinmann.

With its product portfolio, Weinmann offers modern machines and systems for the entire process chain — from beam processing, through the creation of frame works and element production to material handling. All systems have a modular construction to allow a swift and flexible response to changing market requirements. Each production system is planned individually for the respective customer. In addition to the available space and the respective wall structures and element types, the material flow plays an important role. At every planning stage, the entire process with material logistics, software interfaces and employee qualifications is analyzed and optimized, and the customer receives a holistic solution that is tailored to their needs.

These system concepts will be presented at the “Weinmann Treff” and there will also be an opportunity for individual consultation. There will also be live demonstrations of the machines.

More machines from the Homag Group you will find during the “Homag Treff” in Herzebrock (Germany) at the same time from November 16 to 18.

Supports Uniboard in the third modernization phase in Val-d’Or

An extensive modernization project at Uniboard Canada Inc.’s particleboard plant in the Quebec city of Val-d’Or is the latest commitment to deploy Dieffenbacher’s “Cebro” smart plant concept introduced in 2021. “Cebro” combines digitalization and advanced plant engineering with operational excellence and sustainability solutions.

“,Cebro’ is exactly what we expect from a state-of-the-art production facility,” said Uniboard CEO and President James Hogg. At the conclusion of Uniboard’s three-phase Renaissance project in 2025, capacity at the modernized plant will increase by almost 50% versus the multi-opening particleboard line whose main components were supplied by Dieffenbacher in 1988.

The Uniboard contract with Dieffenbacher includes a 10-foot-wide and 35-meter-long “CPS+” continuous press, two “Evojet P” glue-saving systems, the new Forming Station “PB” and new Wireless “STS storage system”. Uniboard will also use the My Dieffenbacher digital service platform and Dieffenbacher’s smart digitalization solution “Evoris” to better understand and control their new plant. The included Intelligent Air Management System will create cleaner air and improve the working environment. Dieffenbacher will also deliver technology for dust and material preparation, glue preparation and dosing, the press exhaust system and raw board handling system.

“This investment continues a trusting and successful partnership of more than 30 years between our two companies,” stated Hogg. “The Dieffenbacher technology and expertise will broaden our product offering and availability. It will significantly improve board quality and expand our range of board formats and thicknesses, allowing us to enter the market for thin panels, a biocomposite in high demand in North America.”

Employing more than 800 people at its sites in Sayabec, Val-d’Or and Mont-Laurier, Uniboard Canada Inc. is a leading North American manufacturer of engineered wood products, including raw particleboard, high- and medium-density fiberboard (HDF/MDF), thermally fused laminates (TFL) and high-pressure laminates (HPL).

Transferring artificial intelligence technology to the wood-based materials industry together

Siempelkamp and Smartech are proud to announce their collaboration to ignite a manufacturing revolution with artificial intelligence for the wood-based panel industry. Siempelkamp, one of the world’s leading providers of wood panel manufacturing lines, and Smartech, an acclaimed and innovative hi-tech company, will partner together to bring a major transformation to the manufacturers of engineered wood panels.

“We believe our collaboration with Smartech will drive the next generation of wood-based panel manufacturing. We look forward to working together to bring to market the most cutting-edge technology with a massive impact for our customers,” says Gregor Bernardy, Head of MES and Industrial IT Solutions, Siempelkamp Logistics & Service GmbH.

“Siempelkamp is a global leader in supplying press lines to the wood-based panel industry and we are excited to be working together. Technology is the key for better growth and a better future. The synergy between Siempelkamp and Smartech will drive the market with a game-changing solution.” Says Hanoch Magid, CEO of Smartech.

Smartech is a pioneering hi-tech company that provides game-changing technologies to the global manufacturing industry. Smartech revolutionizes traditional manufacturing by unleashing the latent potential of raw materials and data, and helps industries upgrade their plants to smart factories by transforming existing production lines into high-performing, autonomous, data-driven and sustainable assets. They spark new possibilities for manufacturing with intelligence. Smartech, Manewfacturing Technologies is headquartered in Israel, with a presence in the USA, Canada, Europe, Asia and Latin America.

To operate under the business name Ahlstrom

Ahlstrom-Munksjö has started to operate under the business name Ahlstrom since yesterday, October 3, 2022. The company has completed the ownership reorganization of its Decor business and thus proceeded with its plan, announced in May 2022, to change its name to Ahlstrom. The divested Decor business continues as an independent company under the well-recognized Munksjö name.

In June 2022, Ahlstrom-Munksjö announced its intention to accelerate the pace of its strategy execution and set a goal to become the preferred sustainable specialty materials provider through a clearly defined purpose, sharper strategic focus and ambitious sustainability targets. A new operating model and reporting structure, effective as of July 2022, was implemented to effectively carry out the work.

President and CEO Hans Sohlström says: “This is a natural step for us as the name Ahlstrom has more than 170 years meritorious history. We are serving five growing markets and are leading the development in all these areas among the top companies. We will continue to operate through 38 plants in 13 countries and with some 7,000 employees who represent more than 50 nationalities.”

“Our strategic ambition for 2025 is to become the leader in combining fibers into performance materials. All we do will serve our purpose to Purify and Protect, with Every Fiber, for a Sustainable World. It is now our turn to take Ahlstrom to the future and transform it to the Preferred Sustainable Specialty Materials Company.”

The change of the business name to Ahlstrom is accompanied by a renewed logo where the symbol remains the same and the name is changed to Ahlstrom.

In line with the name change, the company’s web address has been changed to www.ahlstrom.com. Email addresses will be formed correspondingly (firstname.lastname@ahlstrom.com). The legal company names will remain unchanged until they are changed later country by country in compliance with local legislation.

The name change to Ahlstrom will not affect the company’s customers or sales, strategy, structure, reporting or commitments.

The Decor business continues with the name Munksjö. Munksjö is the only international brand focused exclusively on decor paper. Read more: https://www.moebelfertigung.com/handwerk/31468

Closes the acquisition of the majority of Ahlstrom-Munksjö’s Decor business

Ahlström Capital Group has on October 1st completed the acquisition of 60% of Ahlstrom-Munksjö’s Decor business. The acquisition is a key investment in Ahlström Capital’s Forest & Fiber focus area. The newly formed Munksjö AB is a leading global player with a broad product portfolio in the Decor business. The Decor business has operated under the Munksjö brand for more than 25 years and the brand is recognized for outstanding quality and service across the decor industry. “Munksjö is a leading global business with an extensive range of decor paper solutions and a market leading brand. For Ahlström Capital the Decor business is a long-term key investment in our Forest & Fiber focus area and we see good value creation opportunities in the business”, comments Lasse Heinonen, President and CEO of Ahlström Capital.

Ahlström Capital Group is the majority owner in Munksjö with approximately 60% ownership, Ahlstrom-Munksjö Holding is remaining as a minority owner with approximately 25% share and Nidoco AB with approximately 15% share. As a standalone company the Decor business will accelerate its growth, strengthen its competitiveness and global leadership in innovation. Munksjö is the first international manufacturer solely dedicated to decor paper. “For decades, Munksjö has been a leading decor paper brand recognized for its outstanding quality, service and innovation capabilities. With the support of new owners with a long-term perspective, we will improve our competitiveness, strengthen our leadership in innovation and invest to accelerate growth in Brazil and China. That will, in my view, make us a more attractive partner to our customers, a more attractive employer to our talent and help us deliver sustainable growth and profitability”, says Tomas Wulkan, President and CEO of Munksjö.

Ahlström Capital has been a long-term owner of Munksjö since 2013 as the combination of Munksjö AB and Ahlstrom’s Label and Processing business was completed. Since 2017, Ahlstrom-Munksjö has developed the Decor business by establishing a strong growth platform in South America through the acquisition of Caieras’s speciality paper mill in Brazil and more recently by entering the fastest growing decor paper market in China through the acquisition of decor paper manufacturer Minglian New Materials Technology.

The Munksjö brand has been known in the market for more than 25 years and says it stands for outstanding quality and service. Munksjö intends to continue serving the decor industry through its six production sites – Dettingen and Unterkochen in Germany, Tolosa in Spain, Arches in France, Caieiras in Brazil and the joint venture in Xingtai, China – supported by its research and development center in Apprieu, France.

Munksjö in brief: Munksjö is a leading international manufacturer of decor paper solutions for surface finishing of wood-based materials. The aim is to contribute to making sustainable living spaces accessible to everyone. The supplier provides and develops innovative, tailor-made decor paper solutions that are further processed and ultimately used in product applications ranging from furniture to laminate flooring and other interior and exterior surface materials. Munksjö operates with 1,200 employees at six production sites in five countries: Germany, Spain, France, Brazil and China. Dr annual net sales are approximately 500 million euros.

As a new, independent company, Munksjö also presents a new visual identity and brand positioning that represents both its long history and future ambitions. The company looks forward to unveiling the new brand identity, mission and vision, and goals in the coming days.

About Decor business area:
Products: Decor papers are primarily used in laminated wood-panel based furniture, flooring and other interior and exterior building material applications. Key markets: Europe, North and South America, China and selected export markets.
Production: Germany (Unterkochen and Dettingen), Spain (Tolosa), France (Arches), Brazil (Caieiras) and China (Xingtai).
Net sales: Approx. EUR 500 million.
Employees: 1,200 people

About minority owners:
Ahlstrom-Munksjö is a global leader in combining fibers into sustainable and technical advanced specialty materials. Ahlstrom-Munksjö’s purpose is to Purify and Protect, with Every Fiber, for a Sustainable World and the vision is to be the Preferred Sustainable Specialty Materials Company for all stakeholders. Annual net sales 2021 amounted to EUR 3.1 billion and employed some 8,000 people.
Nidoco AB is a Swedish investment company whose strategy is to create long-term value through active ownership of public and private companies. Nidoco is currently a leading shareholder of three listed companies with head offices in the Nordic region and has direct and indirect investments in more than 300 unlisted companies globally. Nidoco is an independent part of the Virala Group.

Ahlström Capital is one of Finland’s largest investment companies with a 170-year history. It is a family-owned investment company that creates value for its owners by investing in industrial companies, real estate and forests. In 2021, the annual net sales of our portfolio companies amounted to approximately EUR 4.4 billion, and they employed nearly 13,500 people in 33 countries. The current portfolio includes significant holdings in the listed companies such as Detection Technology Plc, Glaston Corporation and Suominen Corporation. In addition, the portfolio includes Ahlström Invest B.V. (including a significant stake in Ahlstrom-Munksjö Holding), Enics AG, M&J Recycling A/S and Munksjö AB. The portfolio also includes significant real estate and forestry holdings.

Raid on Romanian plant

As reported by “Profil” and “Der Spiegel”, the Romanian judiciary recently carried out numerous searches – one of Egger’s plants was also affected.

The reason for the raids: the suspicion of business with illegally felled wood. There were probably 146 house searches in numerous companies and private residences.

Egger emphasized to “Profil” that the Romanian judiciary had no accusations against Egger Romania or its employees. Specifically, various wood suppliers are under suspicion, which also supply Egger, among others.
Egger has handed over all the requested documents to the authorities and emphasizes that it is an advocate of sustainable forestry. Thus, the company not only complies with European and national legislation, but also follows additional certification systems.

Wins “Productivity Award” from Concept AG

The Altendorf Group from Minden is a typical hidden champion of the German SME sector. The world market leader in the manufacture of premium-class sliding table saws and edge banders has succeeded in almost doubling output at its Hebrock brand plant – in just four months. This was achieved through a line concept, digital support and employees who are open to new ideas. For this achievement, the machine manufacturer received the “Productivity Award” from Concept AG.

With the support of Concept AG, a dedicated team from Hebrock developed a line production with defined work content for 14 stations and implemented the new structure in a very short time. For this purpose, the factory hall was converted and equipped so that the machines can move continuously from station to station with a cycle time of 105 minutes.

The timing is monitored as part of digital store floor management and accompanied by a continuous improvement process (CIP). “We have completely turned our production around, increasing the weekly output of edge banders by around 67 percent. Today, we work many times more efficiently, because the digital support and the CIP accelerate our internal control processes enormously,” is the positive conclusion of Hebrock Managing Director Roman Kühnlein.

Luigi De Vito succeeds Jürgen Köppel as President

The annual General Assembly of Eumabois was hosted by the Polish association DROMA from September 22 to 23 in Krakow. After 6 years as President and 3 years as Vice-President, Jürgen Köppel handed over the helm of the European association to Luigi De Vito in Krakow, who has already been helping to shape the fate of the association as Vice-President since 2016.

In addition, Frederik Meyer (Homag Group) was elected as the new Vice President and the Eumabois Board was also newly elected. The Board now consists of Messrs. Rohner (IMA Schelling), who agreed to a further term of office of 3 years, Daniel Bucher (Striebig) and Ismet Toktas (AES Group), who succeed Messrs. Samuel Hänni (Lamello) and Mustafa Sabri Erol (Törk Makine) as Members of the Board. With De Vito and Meyer as well as the new Board, the European association has received a leadership of strong personalities from the industry.

In his farewell speech, Köppel said: “I am very pleased that such high-caliber leaders of our industry are involved at the European level and are thus advancing our common, European ideas worldwide. European mechanical engineering and toolmaking in the woodworking sector is setting trends worldwide, and it is important to expand this leading position and support it through our association work. I thank all those who have supported me in my work, especially Luigi De Vito, because in the past 6 years of joint work a former competitor has become a strong competitor and friend.”

Luigi De Vito, in his inaugural speech as the new President, said, “I would like to express my best congratulations to the new Board that will be in office for the next three years. My heartfelt thanks go to all the outgoing Board members with whom I have worked and who have contributed over the past years to further raise the profile of Eumabois worldwide. Finally, a very special thank you goes to Jürgen Koeppel, as our years together were characterized by a strong spirit of cooperation and mutual appreciation. I can say that I am very proud of the work we have done together and the results we have achieved.”